Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
DuraFlex Chimney Cap & Crown in Leesburg: What to Know First
We provide independent DuraFlex chimney cap and crown service in Leesburg, with most DuraFlex cap replacements and crown repairs completed in a single visit. Our upfront pricing means the estimate we give is the invoice you pay, and every DuraFlex job carries our 90-Day Done Right Promise in writing. If you are seeing rust streaks, water stains on your ceiling near the chimney, or a cap that has pulled loose after a Loudoun County windstorm, call (571) 701-7519. A live person answers, and we will schedule a Level-2 camera inspection so you see exactly what your flue looks like before any work begins.
How DuraFlex Products Fail - and How We Fix Them
- DuraFlex SW 304/316 flexible liners: The termination cap on these stainless liners can work loose at the storm collar where it meets the masonry crown. In Leesburg, the freeze-thaw cycle between late November and early March opens hairline crown cracks that let water run behind the cap flange. We remove the cap, reseat the storm collar with high-temp silicone, and either reseal the existing crown with CrownSeal or pour a new concrete crown if the structural integrity is gone.
- DuraFlex relining caps with built-in spark arrestors: The mesh on these caps packs with creosote faster than standalone Gelco or Famco caps because the arrestor screen sits in the direct exhaust path. We see this especially in older Leesburg homes burning seasoned oak in open hearths. Our fix is a thorough hot-water rotary cleaning of the mesh during the cap service, or upgrading to a Gelco cap with external spark arrestor if the homeowner wants longer intervals between cleanings.
- DuraFlex oval-to-round adapters on factory-built chimneys: The adapter plate beneath the cap can corrode at the weld seam where condensation collects. This is not a cap failure, but it looks like one because water drips from the cap edge. We diagnose this with the camera before touching the cap, then replace the adapter with an OEM DuraFlex part or a compatible Olympia Chimney adapter if the flue geometry allows.
- DuraFlex direct-vent termination caps on gas inserts: The plastic weep holes in these caps clog with pollen and leaf debris from Leesburg’s heavy oak and maple canopy. Water backs up into the cap body and discolors the siding below. We clear the weeps, replace any cracked cap with a DuraFlex-compatible Famco metal cap, and seal the joint with proper storm collar flashing.
- DuraFlex multi-flue caps on historic Leesburg chimneys: These need custom sizing because the flue spacing on pre-1950s brick does not match modern standard cap dimensions. We measure each flue center-to-center with a story pole, then order from Copperfield or fabricate a custom cap in-house rather than forcing an ill-fitting stock unit that leaks in six months.
Our DuraFlex Chimney Cap & Crown Process
- 1
Call and schedule. A live person answers, notes your DuraFlex model if you know it, and books a Level-2 inspection with camera.
- 2
On-site diagnosis. Our technician photographs the cap, crown, and flue interior. You see the images on a tablet while we explain what failed and why.
- 3
Parts decision. We quote OEM DuraFlex parts and quality aftermarket alternatives from Gelco, Famco, or Copperfield when they fit better or last longer. You choose before we order.
- 4
Repair or replacement. Most DuraFlex cap and crown jobs finish in one visit. Crown repairs cure overnight; we schedule a return only if a full crown pour is needed.
- 5
Post-repair test. We run a smoke test or video scan to confirm the cap seals and the flue drafts properly.
- 6
Documentation and guarantee. You receive photos, a plain-English report, and our 90-Day Done Right Promise in writing.
What DuraFlex Chimney Cap & Crown Costs in Leesburg
| Service | Typical Range |
|---|---|
| DuraFlex cap replacement (single flue, standard size) | $280 - $450 |
| DuraFlex cap replacement (multi-flue or custom) | $480 - $780 |
| Crown repair with CrownSeal coating | $520 - $890 |
| Full concrete crown replacement | $1,400 - $2,200 |
| Storm collar and flashing reseal (cap-off) | $180 - $320 |
What moves the price: accessibility of your roof pitch, whether the flue tile needs repair before the new cap seats, and if we are matching an unusual DuraFlex termination geometry. We give you the full number before any work starts. Call (571) 701-7519 for a free estimate.
Why Leesburg Homeowners Call Hearthstone Chimney Co. for DuraFlex Work
We have been on roofs in Leesburg for over 42 years, and Russell Haines has spent the better part of two decades serving homeowners here, including the older colonials near Morven Park where chimneys work hard every winter. Our 90-Day Done Right Promise is in writing with no arguing. Our technicians are background-checked, uniformed, and trained on DuraFlex termination specifics, not just generic cap installation. When a DuraFlex part is back-ordered, we know which HeatShield or Gelco alternative will fit without voiding your liner warranty. A live person answers our phone 24 hours a day. We will be there when we say, and the number on the estimate is the number on the invoice.
FAQs
No. As an independent DuraFlex service provider, we use OEM or warranty-compatible parts and document our work so your DuraFlex liner warranty remains valid. Call (571) 701-7519 if you need a copy of our installation documentation for your records.
Most single-flue DuraFlex cap replacements take two to three hours from ladder set to cleanup. Multi-flue or custom caps may require a second visit for fabrication. We will tell you which applies before we start.
We can reseal a crown with hairline cracking and intact structural concrete. If the crown has separated from the flue tile or the steel mesh reinforcement is exposed and rusting, a full replacement is the only lasting fix. The camera inspection shows you which situation you have.
We stock common DuraFlex termination caps and storm collars. Less common sizes and custom multi-flue caps ship in three to five business days. If your chimney is open to water intrusion, we will install a temporary cap at no extra charge while we wait.
You probably cannot tell from the ground, and neither can we until we look. Water stains on a ceiling near the chimney can come from a failed cap, a cracked crown, deteriorated flashing, or a breached flue liner. Our Level-2 camera inspection separates these and gives you a plain-English verdict with photos. Call (571) 701-7519 to schedule.
Written by Russell Haines, Owner, Hearthstone Chimney Co. at Hearthstone Chimney Co., serving Leesburg and nearby areas.





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